SD
SD
These mobile emulsion plants are built onto a rigid skid-mounted steel frame, rust protected and painted.
They are fully assembled and tested, ready for installation and connection to your plant plumbing and electrical system.
They may be mounted in a 20 ft or 40 ft container.
A laboratory room with windows and doors can be fitted into the 40 ft. container.
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SUPRATON COLLOID MILL
- Maximum capacities of 8.8 and 20 tons per hour
- Stainless steel rotor and stator
- Adjustable air-gap
- Mill has jacket that can be connected for product heating or cooling
- Mill motor - 3 phase with voltage to suit local power supply
- Soap injected into bitumen at mill head
- Close-coupled mill and motor
- 8.8 tons per hour or 2112 gallons per hour
- 20 tons per hour or 4800 gallons per hour
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Latex Line
- Progressive cavity pump w/capacity to suit output
- Variable speed drive controls flow output
- Flow meter w/gallon or liter totalizer
- Non-return (check) valve in-line
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Instrumentation
- Emulsion Exit Temperature
- Asphalt Temperature
- Soap Temperature
- Soap Flow
- Latex Flow
- Solvent Flow
- Mill Amps
- Schematic flow diagram showing all relevant flow and temperatures
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- All motors are protected with auto fuses
- Mill motor equipped with frequency inverter
- This Fixed or Mobile Asphalt Emulsion Batch Plant is capable and fully equipped for producing a complete range of Anionic, Non-ionic and Cationic Emulsions. When equipped with latex injection and/or heat exchanger it can produce emulsions based on SBS, SBR, EVA, EMA. PE and other compatible polymers.
- The system comes complete with plumbing with all flow meters, check valves and temperature gauges installed in the system. All plumbing is flanged for immediate adaptability to your tank farm.
- Unit is completely wired and ready for immediate installation.
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ANCILLARY EQUIPMENT
- This Emulsion plant configuration does not include Water Tanks, Bitumen, Solvent, or any other type of finished product or holding tank. Tank farm to be furnished by customer. This unit does NOT contain tanks or external pumps of any kind.
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Bitumen Line
- Pump capacity to suit output
- Bitumen pump and piping uses self-regulating electric heat tracing for heating
- Bitumen pump includes relief valve
- Motor to suit local power supply
- 2" or 3" valving for in-line circulation, with Teflon-lined 3-way valves
- Non-return (check) valve in-line
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Control Panel
- Control panel mounted on the frame with following functions
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Laboratory Equipment
- Complete laboratory supplies for emulsion and aggregate testing
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OPTIONS
- Complete Plant and Tank farm layout and design
- 2 Million BTU Hot Oil Heater with heat exchanger
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Soap Line
- Flow meter w/ gallon or liter totalizer
- Stainless Steel multi-stage centrifugal pump w/water-cooled mechanical seal
- Motor to suit local power supply
- Non-return (check) valve in-line
- Frequency inverter to control soap flow
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Mill and Pump Control
- Mill start/stop
- Bitumen pump start/stop/speed control
- Soap pump start/stop/speed control
- Latex pump start/stop/speed control
- Solvent pump start/stop/speed control
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SPARE PARTS
- Small Maintenance Parts and Tools
- HEAT EXCHANGER
- SOLVENT LINE
- CONTAINER MOUNTING
HEAT EXCHANGER
High efficiency plate type heat exchanger capable of temperature reduction of 40C on maximum mill output An outlet temperature gauge is included This option is required for production of SBS, EMA emulsions
SOLVENT LINE
Pump sized to provide dosing into bitumen line of 1-10% solvent Electric motor and flowmeter/totalizer mounted on the control panel to set flow rates
CONTAINER MOUNTING
20 Foot standard container, rust-proofed, can be fitted with one door and window 40 Foot container, rust-proofed, can be fitted with lined office/lab area
Training and Technology Transfer
- VSS Macropaver will furnish the services of a service representative to supervise, assist and instruct the employees of the Purchaser in the start-up and check-out of the equipment furnished by VSS Macropaver for a period not to exceed 3 working days. All transportation (airline, train, car, etc) and living expenses are not included and are the responsibility of the Purchaser.
- If the services of a representative are in excess of the time above, these services will be charged to the Purchaser per day plus all traveling expense enroute to and return from the installation site or work location. If the representative is required to work on Saturdays, Sundays, or holidays or for more than eight hours on any day, overtime rates shall be paid at 1.5 times daily rate by the Purchaser.
- Purchaser shall furnish the necessary facilities, labor and materials to properly test and start-up the equipment. Purchaser shall furnish the following at the equipment site prior to the arrival of VSS representatives: All piping and tank connections completed and tested All fuel and/or gas connected in the plant All electrical power wiring complete All raw materials ready for plant production Bitumen Hot Water Acid Emulsifiers and other additives Under normal conditions the installation takes 4 days Price for one supervisor during 4 days VSS supplies a full technology transfer and formulation service. This includes formulation, trouble shooting, development, mix design and raw materials analysis.